MPQ6612A Single Brushed DC Motor Driver Carrier (Soldered Connectors)

Overview

This product is a carrier board for the Monolithic Power Systems (MPS) MPQ6612A brushed DC motor driver; we therefore recommend careful reading of the MPQ6612A datasheet (573k pdf).

The MPQ6612A is an H-bridge motor driver IC that can be used for bidirectional control of one brushed DC motor with a supply range of 4 V to 40 V. It can deliver up to approximately 4 A continuous on our carrier board and features configurable current sensing and current limiting. The board ships populated with all of its SMD components, including the MPQ6612A.

This version includes soldered connectors, so no soldering is required to use it. We also have a version without connectors that allows for different assembly options.

Features and specifications

• H-bridge motor driver: can drive one DC motor
• Motor supply voltage: 4 V to 40 V
• Output current: up to 4 A continuous (7.5 A default current limit); max continuous current depends on operating voltage, PWM frequency, and ambient conditions
• Supports 1.5 V to 5 V logic (6.5V absolute max)
• Integrated current sensing and adjustable active current regulation
• Motor indicator LEDs (indicates what the outputs are doing even when no motor is connected)
• Protection against over-current and over-temperature with fault output indicator
• Carrier board adds reverse-voltage protection
• Size: 0.8″×0.9″
• One 0.086″ mounting hole for #2 or M2 screws

Using the motor driver

Pinout

PIN	Default State	Description
VIN		4 V to 40 V board power supply input.
GND		Ground connection points for the motor and logic supplies.
OUT1		Motor output 1.
OUT2		Motor output 2.
VM		This pin gives access to the motor power supply after the reverse-voltage protection MOSFET (see the board schematic below). It can be used to supply reverse-protected power to other components in the system.
VCC		This pin gives access to the 5V output from the driver IC’s internal LDO regulator. VCC will output 5 V for VIN > 5.2 V; otherwise, VCC will output VIN − 0.2 V. Note: the regulator is disabled when sleep mode is active, so it cannot be used to pull up SLEEP.
IN1	LOW (200 kΩ pull-down)	Control input 1. PWM can be applied to this pin.
IN2	LOW (200 kΩ pull-down)	Control input 2. PWM can be applied to this pin.
SLEEP	LOW (500 kΩ pull-down)	Sleep input that puts the MPQ6612A into a low-power sleep mode when low. This pin must be set high to enable the driver.
VISEN		Current sense output. This pin provides an analog current-sense feedback voltage of 200 mV/A by default (see below).
FAULT	FLOATING	Open-drain fault output that is pulled low under whenever the MPQ6612A protection circuits are active (e.g. during over-current, over-temperature, or over-voltage conditions) and floating otherwise. Note: an external pull-up resistor is required to use this pin.
OC_ADJ	FLOATING	Over-current (OC) threshold programming pin. Leaving it floating sets the OC threshold to between 9 A and 19 A (13 A typical) while grounding this pin sets the OC threshold to between 13 A and 25 A (19 A typical).
ISET	2 kΩ resistor to GND	Current sensing and current limiting configuration pin. A 2 kΩ resistor is connected from this pin to ground, which results in a current sense sensitivity of 200 mV/A and a current limiting threshold of 7.5 A (see below for more info).

We manufacture these boards in-house at our Las Vegas facility, so we can make these motor drivers with customized components to better meet the needs of your project, such as by customizing the ISET pull-down resistor, which sets the current limit and current sense sensitivity. If you are interested in customization, please contact us.

Connections

The motor and motor power (4 V to 40 V) connections are accessed through a 4-pin, 3.5mm-pitch terminal block on one side of the board, and the control connections (1.5 V to 5 V logic) are accessed through 0.1″-pitch male headers on the other side. on the other. For alternative connector arrangements, we have a version of this carrier available without connectors as shown in the right picture below.

MPQ6612A Single Brushed DC Motor Driver Carrier (Soldered Connectors).

MPQ6612A Single Brushed DC Motor Driver Carrier.

The driver is disabled by default, and enabling it requires setting SLEEP high. This can be done through general purpose digital outputs from the controlling device, which allows for dynamic control of these enable modes, or by pulling the pin up to a voltage rail between 1.5 V and 5.5 V. Note that the driver’s 5 V output (VCC) cannot be used for pulling up SLEEP as VCC is disabled while the driver is in sleep mode.

This board features motor indicator LEDs that can be used to test that motor driver outputs are working as expected before actually connecting a motor (this can be especially helpful in detecting problems due to insufficient power supplies). The LED brightness increases with motor speed, and the LED color changes with direction.

Minimal wiring diagram

Minimal wiring diagram for connecting a microcontroller to a MPQ6612A Single Brushed DC Motor Driver Carrier (Soldered Connectors).

Aside from motor and power connections (including a logic voltage connection to SLEEP), the only required control pins are IN1 and IN2. The following simplified truth table shows how these two control pins affect the driver outputs:

IN1	IN2	OUT1	OUT2	operating mode
0	0	Z	Z	coast (outputs off)
PWM	0	PWM (H/Z)	PWM (L/Z)	forward/coast at speed PWM %
0	PWM	PWM (L/Z)	PWM (H/Z)	reverse/coast at speed PWM %
PWM	1	L	PWM (L/H)	reverse/brake at speed 100% − PWM %
1	PWM	PWM (L/H)	L	forward/brake at speed 100% − PWM %
1	1	L	L	brake low (outputs shorted to ground)

Current sensing and current limiting

The MPQ6612A can sense the motor current and actively limit it by using constant-off-time PWM current regulation (current chopping). The feedback sensitivity and current limiting threshold are set by a resistance connected between the ISET pin and ground. The carrier board is populated with a 2 kΩ pull-down resistor on ISET, which makes the VISEN pin output a voltage of 200 mV/A and limits the current to 7.5 A by default. This behavior can be customized by adding an external pull-down resistor to the ISET pin in parallel with the one already on the carrier. This will reduce the overall resistance, increasing the current limit and decreasing the VISEN sensitivity. Connecting ISET directly to GND disables current limiting (and current sensing). To reduce the current limit and increase the VISEN sensitivity, the on-board 2 kΩ surface mount resistor would need to be removed and replaced with a surface mount or external resistor of a larger value. Refer to the MPQ6612A datasheet for more information about the driver’s current sensing and current limiting.

Real-world power dissipation considerations

The MPQ6612A is rated for a maximum continuous current of 5 A, which typically requires extra airflow or heat sinking to achieve. The actual current you can deliver will depend on how well you can keep the motor driver cool, and the carrier’s printed circuit board is designed to help with this by drawing heat out of the motor driver chip. On our carrier board at room temperature and with no forced air flow, the chip is able to deliver 5 A for between 30 seconds and a few minutes before activating the chip’s thermal protection; a continuous current of 4 A is typically sustainable for many minutes without triggering a thermal shutdown. At the board’s default current limit of 7.5 A, thermal shutdown occurs within a few seconds.

This product can get hot enough to burn you long before the chip overheats. Take care when handling this product and other components connected to it.

Schematic

Schematic diagram of the MPQ6612A Single Brushed DC Motor Driver Carrier.