A4983 Stepper Motor Driver Carrier with Voltage Regulators
The A4983 stepper motor driver carrier with voltage regulators is a breakout board for Allegro’s easy-to-use A4983 microstepping bipolar stepper motor driver. The board has two voltage regulators (5 V and 3.3 V), eliminating the need for separate logic and motor supplies. The driver features adjustable current limiting and five different microstep resolutions. It operates from 8 – 35 V and can deliver up to 2 A per coil.
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Discontinuation Notice: This board has been replaced by the newer A4988 stepper motor driver carrier with voltage regulators, which is a drop-in replacement with additional integrated protection.
|A4983/A4988 stepper motor driver carrier with voltage regulators with dimensions.|
This product is a carrier board or breakout board for Allegro’s A4983 DMOS Microstepping Driver with Translator; we therefore recommend careful reading of the A4983 datasheet (368k pdf) before using this product. This stepper motor driver lets you control one bipolar stepper motor at up to 2 A output current per coil (see the Power Dissipation Considerations section below for more information). Here are some of the driver’s key features:
- Simple step and direction control interface
- Five different step resolutions: full-step, half-step, quarter-step, eighth-step, and sixteenth-step
- Adjustable current control lets you set the maximum current output with a potentiometer, which lets you use voltages above your stepper motor’s rated voltage to achieve higher step rates
- Intelligent chopping control that automatically selects the correct current decay mode (fast decay or slow decay)
- Over-temperature thermal shutdown, under-voltage lockout, and crossover-current protection
This carrier has reverse power protection on the main power input and built-in 5 V and 3.3 V voltage regulators that eliminate the need for separate logic and motor supplies and let you control the driver with microcontrollers powered at 5 V or 3.3 V. We also sell a smaller version of the A4983 carrier without voltage regulators.
Like nearly all our other carrier boards, this product ships with all surface-mount components—including the A4983 driver IC—installed as shown in the product picture.
The A4983 stepper motor driver carrier with voltage regulators comes with one 1×14-pin breakaway 0.1" male header and one 1×8-pin breakaway 0.1" male header. The headers can be soldered in for use with solderless breadboards or 0.1" female connectors. You can also solder your motor leads and other connections directly to the board.
Using the driver
|Minimal wiring diagram for wiring a 5V microcontroller to an A4983/A4988 stepper motor driver carrier with voltage regulators (full-step mode).|
The driver requires a logic supply voltage (3 – 5.5 V) to be connected across the VDD and GND pins and a motor supply voltage of (8 – 35 V) to be connected across VMOT and GND. The logic voltage can be supplied by jumpering the output of the 5 V or 3 V voltage regulator outputs to VDD. There are also surface-mount pads that allow VDD selection to be made by making a solder bridge across the appropriate pads. The power supply should be capable of delivering the expected currents (peaks up to 4 A for the motor supply).
Four, six, and eight-wire stepper motors can be driven by the A4983 if they are properly connected; a FAQ answer explains the proper wirings in detail.
Warning: Connecting or disconnecting a stepper motor while the driver is powered can destroy the driver. (More generally, rewiring anything while it is powered is asking for trouble.)
Step (and microstep) size
Stepper motors typically have a step size specification (e.g. 1.8° or 200 steps per revolution), which applies to full steps. A microstepping driver such as the A4983 allows higher resolutions by allowing intermediate step locations, which are achieved by energizing the coils with intermediate current levels. For instance, driving a motor in quarter-step mode will give the 200-step-per-revolution motor 800 microsteps per revolution by using four different current levels.
The resolution (step size) selector inputs (MS1, MS2, MS3) enable selection from the five step resolutions according to the table below. MS1, MS2 and MS3 all have internal 100kΩ pull-down resistors. For the microstep modes to function correctly, the current limit must be set low enough (see below) so that current limiting gets engaged. Otherwise, the intermediate current levels will not be correctly maintained, and the motor will effectively operate in a full-step mode.
Each pulse to the STEP input corresponds to one microstep of the stepper motor in the direction selected by the DIR pin. Note that the STEP and DIR pins are not pulled to any particular voltage internally, so you should not leave either of these pins floating in your application. If you just want rotation in a single direction, you can tie DIR directly to VCC or GND. The chip has three different inputs for controlling its many power states: RST, SLP, and EN. For details about these power states, see the datasheet.
To achieve high step rates, the motor supply is typically much higher than would be permissible without active current limiting. For instance, a typical stepper motor might have a maximum current rating of 1 A with a 5Ω coil resistance, which would indicate a maximum motor supply of 5 V. Using such a motor with 12 V would allow higher step rates, but the current must actively be limited to under 1 A to prevent damage to the motor.
The A4983 supports such active current limiting, and the trimmer potentiometer on the board can be used to set the current limit. One way to set the current limit is to put the driver into full-step mode and to measure the current running through a single motor coil without clocking the STEP input. The measured current will be 0.7 times the current limit (since both coils are always on and limited to 70% in full-step mode). Please note that the current limit is dependent on the Vdd voltage.
Another way to set the current limit is to measure the voltage on the REF pin and to calculate the resulting current limit (the current sense resistors are 0.05Ω). See the A4983 datasheet for more information.
Power dissipation considerations
The A4983 driver IC has a maximum current rating of 2 A per coil, but the actual current you can deliver depends on how well you can keep the IC cool. The carrier’s printed circuit board is designed to draw heat out of the IC, but to supply more than approximately 1 A per coil, a heat sink or other cooling method is required.
This product can get hot enough to burn you long before the chip overheats. Take care when handling this product and other components connected to it.
Please note that measuring the current draw at the power supply does not necessarily provide an accurate measure of the coil current. Since the input voltage to the driver can be significantly higher than the coil voltage, the measured current on the power supply can be quite a bit lower than the coil current (the driver and coil basically act like a switching step-down power supply). Also, if the supply voltage is very high compared to what the motor needs to achieve the set current, the duty cycle will be very low, which also leads to significant differences between average and RMS currents.
|Schematic diagram of the md09a A4983 stepper motor driver carrier with regulators.|
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