This pancake bipolar stepping motor from Sanyo has a 1.8° step angle (200 steps/revolution). It offers a holding torque of 850 g-cm (12 oz-in), and each phase draws 1 A at 3.5 V. This stepper motor’s flat profile (18.6 mm including the shaft) allows it to be used in places where more traditional stepper motors would be too bulky.
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- I want to control a 3.9 V, 600 mA bipolar stepper motor like this, but your A4988 stepper motor driver carrier has a minimum operating voltage of 8 V. Can I use this driver without damaging the stepper motor?
Yes. To avoid damaging your stepper motor, you want to avoid exceeding the rated current, which is 600 mA in this instance. The A4988 stepper motor drivers let you limit the maximum current, so as long as you set the limit below the rated current, you will be within spec for your motor, even if the voltage exceeds the rated voltage. The voltage rating is just the voltage at which each coil draws the rated current, so the coils of your stepper motor will draw 600 mA at 3.9 V. By using a higher voltage along with active current limiting, the current is able to ramp up faster, which lets you achieve higher step rates than you could using the rated voltage.
If you do want to use a lower motor supply voltage (under 8 V) for other reasons, consider using our DRV8834 low-voltage stepper motor driver carrier.
- How do I connect my stepper motor to the A4983 or A4988 stepper motor driver carrier?
The answer to this question depends on the type of stepper motor you have. When working with stepper motors, you will typically encounter two types: unipolar stepper motors and bipolar stepper motors. Unipolar motors have two windings per phase, allowing the magnetic field to be reversed without having to reverse the direction of current in a coil, which makes unipolar motors easier to control than bipolar stepper motors. The drawback is that only half of the phase is carrying current at any given time, which decreases the torque you can get out of the stepper motor. However, if you have the appropriate control circuitry, you can increase the stepper motor torque by using the unipolar stepper motor as a bipolar stepper motor (note: this is only possible with 6- or 8-lead unipolar stepper motors, not with 5-lead unipolar stepper motors). Unipolar stepper motors typically have five, six, or eight leads.
Bipolar steppers have a single coil per phase and require more complicated control circuitry (typically an H-bridge for each phase). The A4983 and A4988 have the circuitry necessary to control a bipolar stepper motor. Bipolar stepper motors typically have four leads, two for each coil.
|Two-phase bipolar stepper motor with four leads.|
The above diagram shows a standard bipolar stepper motor. To control this with the A4983 or A4988, connect stepper lead A to board output 1A, stepper lead C to board output 1B, stepper lead B to board output 2A, and stepper lead D to board output 2B. See the A4983/A4988 datasheet for more information.
If you have a six-lead unipolar stepper motor as shown in the diagram below:
|Two-phase unipolar stepper motor with six leads.|
you can connect it to the A4983 or A4988 as a bipolar stepper motor by making the bipolar connections described in the section above and leaving stepper leads A’ and B’ disconnected. These leads are center taps to the two coils and are not used for bipolar operation.
If you have an eight-lead unipolar stepper motor as shown in the diagram below:
|Two-phase unipolar stepper motor with eight leads.|
you have several connection options. An eight-lead unipolar stepper motor has two coils per phase, and it gives you access to all of the coil leads (in a six-lead unipolar motor, lead A’ is internally connected to C’ and lead B’ is internally connected to D’). When operating this as a bipolar stepper, you have the option of using the two coils for each phase in parallel or in series. When using them in parallel, you decrease coil inductance, which can lead to increased performance if you have the ability to deliver more current. However, since the A4983 and A4988 actively limit the output current per phase, you will only get half the phase current flowing through each of the two parallel coils. When using them in series, it’s like having a single coil per phase (like in four-lead bipolar steppers or six-lead unipolar steppers used as bipolar steppers). We recommend you use a series connection.
To connect the phase coils in parallel, connect stepper leads A and C’ to board output 1A, stepper leads A’ and C to board output 1B, stepper leads B and D’ to board output 2A, and stepper leads B’ and D to board output 2B.
To connect the phase coils in series, connect stepper lead A’ to C’ and stepper lead B’ to D’. Stepper leads A, C, B, and D should be connected to the stepper motor driver as normal for a bipolar stepper motor (see the bipolar stepper connections above).